30kW IP65 Charger Module | High-Protection DC Charging Module for Harsh Environments

Key Highlights

  • IP65 high protection level
  • Independent fan cooling design
  • High-frequency isolation for safer power delivery
  • Wide constant power range (150–1000 VDC)
  • Efficiency up to ≥96%
  • Built-in circuits for anti-backflow and quick voltage discharge

Product Overview

30kW IP65 High Protection Charging Module

The 30kW IP65 DC charging module is built for harsh outdoor environments where reliability matters most. It uses advanced power electronics and an industrial-grade sealed design to keep working in heat, humidity, dust, salt air, and sudden temperature swings. With full IP65 protection—dust-tight and resistant to heavy water spray—it can run outdoors year-round without extra housings or complex cooling systems. This keeps your charger design simple and lowers overall hardware cost.

The module delivers high power density with peak efficiency above 95%, which cuts energy loss and reduces heat buildup. Every internal circuit is coated for moisture and corrosion resistance, and the wide-temperature components support full-power output from –40°C to +70°C. No matter the season or shift schedule, it stays stable and ready to charge.

It’s engineered for long life and minimal maintenance, backed by a five-year warranty. CE, TÜV, and UL certifications ensure the module meets global safety, EMC, and efficiency standards, making it a solid choice for demanding DC fast-charging applications worldwide.

Key Features

  • IP65 high protection level
  • Innovative separate fan cooling design
  • High frequency isolation, high electrical protection level
  • Wide constant power range: 150VDC~1000VDC
  • Highest efficiency≥96%
  • Built-in protection circuit avoiding battery current backflow
  • Built-in output voltage discharge circuit
  • Adopting water-proofinput and output connectors
  • Automatically disconnecting from grid to achieve zero standby power consumption

30kW IP65 Charger Module Application

Electric Mining Trucks

Dust, vibration, and extreme temperature changes often damage traditional chargers in open-pit mines. The IP65 fully sealed design keeps dust out and manages heat effectively, allowing fast charging between shifts to keep heavy mining trucks moving all day.

Port and Terminal Trucks (AGVs, Straddle Carriers, Reach Stackers)

Ports face constant salt-air corrosion. This module passes strict salt-spray testing and can be installed directly in exposed yards or along the waterfront. With hot-swap support, maintenance can be done without stopping operations, keeping cargo flow uninterrupted.

Electric Excavators, Loaders, and Forklifts

Construction and warehouse equipment works around mud, shocks, and oil contamination. The rugged housing and sealed connectors make this module dependable for temporary on-site charging or indoor fast-charging stations, helping fleets transition from diesel to electric with fewer headaches.

Characteristic Curve

30kW IP65 High Protection Charging Module Characteristic Curve

Structure Size

30kW IP65 High Protection Charging Module structure Size

TECHNICAL PARAMETERS

Input voltage260VAC~485VAC Eu version;
260VAC~530VAC NA version
Input frequency55±10Hz
THD≤5%
Power factorRated outputload PF≥0.99
Max. input current<60A
Input under voltage protection255±5V,backlash≥15V
Input over voltage protection490±5V,backlash≥15V
Input power derating260±5V
Rated output1000V/30A
Constant power voltage range330kW(300V-1000V)
Output voltage range150V-1000V
Output current range0-100A
Output over voltage protection1010±5V
Output under voltage alarm constant140±2V
Short circuit protectionShort circuit retraction constant current output is adopted in case of short circuit, which can be recovered automaticall
Voltage stabilized accuracy≤±0.5%
Load sharing<±3%
Max. startup overshoot<±1%
Current stabilized accuracy<±1%
Startup time3s≤st≤8s
EfficiencyHighest efficiency>96%, rated efficiency>95%
CommunicationCAN
Max. Number of parallel machines60pcs
Alarm and statusCAN bus communication, LED display
Operating temperature-30°C~70°C,derates from 55°C
Overtemperature protectionOn temperature >70°C±4°C or <-30°C±4°C module will shut down automatically
Storage temperature-40°C~85°C
Humidity≤≤95% RH, without condensation
Atmospheric pressure/Altitude79kPa~106kPa/2000m
Acoustic noise<55dB
CoolingFan cooling
Dimension400mm (W)*148mm(H)*525mm(D)
Weight<33kg

Product FAQs

About EV Charger Module

An EV charger module is the heart of any DC fast charging system. It’s the unit that quietly does the heavy lifting — turning AC power into the stable, high-quality DC energy that modern electric vehicles rely on. Whether the module is installed in a public charging station, a fleet depot, or a commercial energy hub, its job is simple: deliver clean, steady power, charge after charge, in all kinds of conditions.

Unlike complete chargers that you see in parking lots, the module works behind the scenes. It provides the raw power output that determines how fast and how safely an EV can charge. A high-efficiency module keeps energy loss low, reduces heat, and helps operators cut long-term costs. With wide voltage adaptability and constant-power output, it supports today’s mainstream EVs and the next generation of high-voltage platforms without needing hardware changes.

For charging manufacturers and system integrators, the EV charger module is where reliability starts. It’s compact, responsive, and built for continuous operation. It offers precise control, smooth communication, and a full suite of safety protections. And because it’s modular, it scales effortlessly — one unit, or dozens working together, depending on the size of the site.

It may not be visible to drivers, but it’s the backbone of fast charging everywhere. A dependable module keeps stations running, vehicles moving, and charging networks ready for the road ahead.

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Talk to a Charging Expert

We’re here to help you build a cleaner, smarter future—without the high costs. Every charger we make meets strict global standards like CE, CB, TUV, UL, IEC, and RoHS. Safe. Reliable. Built to last.

Our team of technical experts will help you find the right EV charging solution for your specific needs. Whether you’re setting up stations for a hotel, an office park, a fleet, or a residential project, we’ll guide you through product selection, power planning, and installation options.

Have questions? Give us a call or send us an email. You can also fill out the form on the right, and we’ll get back to you within 24 hours with free professional support.

info@energysplendor.com

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