Built for today’s fast-growing DC charging networks, this 40kW module gives your stations a solid, efficient core you can count on. It combines high-end power electronics with smart control technology to keep your chargers running smoothly—whether they’re serving busy city hubs, highway rest stops, bus depots, or commercial charging sites.
Constant Power Across a Wide Voltage Range
The module supports a 200–1000V DC output range and delivers a full 40kW of power across that entire band. That means one module works seamlessly with today’s 400V EVs and the new wave of 800V high-voltage platforms. Operators gain more flexibility, higher utilization, and broader vehicle coverage without redesigning the system.
High Efficiency, Lower Operating Costs
With advanced PFC technology, total efficiency reaches over 95%, and the input power factor hits 0.99. The result is less energy waste, lower grid interference, and reduced long-term operating costs—key benefits for charging operators who want cleaner, more economical infrastructure.
Smart Cooling for Heavy-Duty Performance
A responsive air-cooling system automatically adjusts fan speed based on load and ambient temperature. It keeps the module running reliably under high power while lowering noise and extending component life. The compact, high-density design makes multi-module stacks easy, from 60kW to 120kW and all the way up to 360kW.
Hot-Swap Ready for Faster Maintenance
The module supports full hot-swap operation. Technicians can replace a single unit without shutting down the entire charger, keeping stations online and protecting revenue. Built-in protections—including reverse battery current protection, over-voltage, over-current, short-circuit, and thermal safeguards—keep both equipment and users safe.
Designed for Global Markets
Clean exterior lines, a streamlined layout, and standard-friendly interfaces make installation and integration simple. The module meets CE, TÜV, UL and other major global certifications, making it ready for deployments across the U.S., Europe, Asia-Pacific, and the Middle East.
Key Features
Power density up to 60W/in3
Super wide output voltage range: 150VDC~1000VDC
Small output voltage ripple, ripple peak factor ≤1%
Small standby power consumption ≤10W
Perfect protection and alarm functions: input overvoltage /undervoltage, output overvolt. age, overcurrent and overtemperature protection, output undervoltage alarm and output short circuit protection
Supporting CAN bus communication and software grouping control
LED display convenient for man-machine operation, and can display voltage, current,group, protocol, address, manual or automatic and fault information
Adopting DSP control and supports voltage and current adjustment function
Built-in battery current backflow protection circuit, supporting hot plugging
Automatic address identification & verification
Built-in output residual voltage relief circuit
Applications
Urban DC Fast-Charging Stations
Ideal for malls, offices, and public parking lots. The wide voltage range allows one charger to serve different EV brands and voltage platforms, improving station throughput and lowering wait times.
Highway Fast-Charging Corridors
Supports 120kW–360kW liquid-cooled charging stacks that can deliver 300 km (186 miles) of range in about 10 minutes—ideal for long-distance travel and heavy-traffic routes.
Bus & Fleet Charging Depots
Perfect for overnight fleet charging. Supports smart group-charging systems, load scheduling, and stable performance during high-demand periods. Hot-swap capability keeps fleets running with minimal downtime.
Commercial Properties & Hotels
Quiet, reliable, and low-maintenance—great for premium hotels, shopping centers, and business complexes looking to improve guest experience and strengthen their sustainability image.
Mobile Charging Trucks
Compact size and high power density make this module ideal for emergency charging vehicles used at events, construction sites, or disaster-response operations.
OEM Integration for Export Markets
A strong choice for manufacturers building chargers for North America, Europe, and Southeast Asia. Fully certified, open communication protocols (CAN/RS485, OCPP-compatible), and fast integration help speed up time-to-market.
Characteristic Curve
Structure Size
Why Integrators Choose This 40kW EV Charger Module
Reliable and robust architecture
Long service life and low maintenance
Excellent system scalability
Compatible with global EV fast-charging requirements
Helps manufacturers accelerate time-to-market
TECHNICAL PARAMETERS
AC Input
Input voltage
260VAC~485VAC Eu version;
260VAC~530VAC NA version
Input frequency
55±10Hz
THD
≤5%
Power factor
Rated outputload PF≥0.99
Max. input current
<60A
Input under voltage protection
255±5V
Input over voltage protection
490±5V
Input power derating
260±5V
DC Output
Rated output
1000V/40A
Constant power voltage range
40kW(300V-1000V)
Output voltage range
150V-1000V
Output current range
0-133.3A
Output over voltage protection
1010±5V
Output under voltage alarm constant
140±2V
Short circuit protection
Short circuit retraction constant current output is adopted in case of short circuit, which can be recovered automaticall
Voltage stabilized accuracy
≤±0.5%
Load sharing
<±3%
Max. startup overshoot
<±1%
Current stabilized accuracy
<±1%
Startup time
3s≤st≤8s
Efficiency
Highest efficiency>96%, rated efficiency>95%
Communication&Alarm
Communication
CAN
Max. Number of parallel machines
60pcs
Alarm and status
CAN bus communication, LED display
Operating Environment
Operating temperature
-40°C~75°C,derates from 55°C
Overtemperature protection
On temperature >75°C±4°C or <-40°C±4°C module will shut down automatically
Storage temperature
-40°C~85°C
Humidity≤
≤95% RH, without condensation
Atmospheric pressure/Altitude
79kPa~106kPa/2000m
Physical Characteristics
Acoustic noise
<65dB
Cooling
Fan cooling
Dimension
300mm (W)*84mm(H)*437.5mm(D)
Weight
<16kg
Product FAQs
About EV Charger Module
An EV charger module is the heart of any DC fast charging system. It’s the unit that quietly does the heavy lifting — turning AC power into the stable, high-quality DC energy that modern electric vehicles rely on. Whether the module is installed in a public charging station, a fleet depot, or a commercial energy hub, its job is simple: deliver clean, steady power, charge after charge, in all kinds of conditions.
Unlike complete chargers that you see in parking lots, the module works behind the scenes. It provides the raw power output that determines how fast and how safely an EV can charge. A high-efficiency module keeps energy loss low, reduces heat, and helps operators cut long-term costs. With wide voltage adaptability and constant-power output, it supports today’s mainstream EVs and the next generation of high-voltage platforms without needing hardware changes.
For charging manufacturers and system integrators, the EV charger module is where reliability starts. It’s compact, responsive, and built for continuous operation. It offers precise control, smooth communication, and a full suite of safety protections. And because it’s modular, it scales effortlessly — one unit, or dozens working together, depending on the size of the site.
It may not be visible to drivers, but it’s the backbone of fast charging everywhere. A dependable module keeps stations running, vehicles moving, and charging networks ready for the road ahead.
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Talk to a Charging Expert
We’re here to help you build a cleaner, smarter future—without the high costs. Every charger we make meets strict global standards like CE, CB, TUV, UL, IEC, and RoHS. Safe. Reliable. Built to last.
Our team of technical experts will help you find the right EV charging solution for your specific needs. Whether you’re setting up stations for a hotel, an office park, a fleet, or a residential project, we’ll guide you through product selection, power planning, and installation options.
Have questions? Give us a call or send us an email. You can also fill out the form on the right, and we’ll get back to you within 24 hours with free professional support.
